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若何完成大型庞杂模具的简略加工

2018-05-03 点击数:487
在大型模具加工中,为了取得尽能够或许或许或许或许高的外表品质,咱们必要挑选适合的机床并设置装备摆设必要的刀具,只要如许,能力削减EDM的后续加工时候和钳工的手工打磨时候。

ZAIDAXINGMOJUJIAGONGZHONG,WEILEQUDEJINNENGGOUHUOXUHUOXUHUOXUHUOXUGAODEWAIBIAOPINZHI,ZANMENBIYAOTIAOXUANSHIHEDEJICHUANGBINGSHEZHIZHUANGBEIBAISHEBIYAODEDAOJU,ZHIYAORUXU,NENGLIXUEJIANEDMDEHOUXUJIAGONGSHIHOUHEQIANGONGDESHOUGONGDAMOSHIHOU。

GENZHEQICHECHANYEDEJISUCHENGZHANG,QICHEYONGGEZHONGDAXING、GAOZHUANGHUANGXINGMOJUDEBIYAOZHENGZAIMINJIEZENGTIAN,BIFANG,QICHEYIBIAOBAN,SHEXIANGZHIYUANZHENGZAIBUSHIDIJINBUZHEILEIMOJUCHANWUDECHICUNHEPANGZAXING。SHIYI,GEZHONGDAXINGMOJUDECHUCHANYICHENGWEILIANGDUOJIAGONGQIYEZHUIQIUJIYUTINGZHIHUANQIUHEZUODEXINFANCHOU。KESHI,YAOXIANGJINRUZHEIYIFANCHOUBINGBUSHIYIJIANQINGYIDERENWU。ZAIDIAODUIDEJIAGONGSHOUYIXIA,JICHUANGJINJISULVCHIHUAN、CAOZONGZHEBIYAODUIGONGJIANTINGZHILVCIDIAOSHIZHUANGJIA,BINGQIEHAIBIYAOJIGEXIAOSHIDESHOUGONGPAOGUANGGONGKE,YISHIJIAGONGZHOUQIHENZHANG。SHIYI,BIXUZHUIQIUGENGJINBUQIANBEIDEJIAGONGSHOUYISHIDAXINGMOJUDEJIAGONGYOURUJIAGONGXIAOXINGMOJUNEIYANGJIANLVEQINGYI。

YI.DAXINGMOJUJIAGONGZHONGCUNZAIDESHOUYAOTIMU

1.PANGDADECHICUNHEFENLIANG

ZAIJIAGONGDAXINGMOJUSHI,RUOHEFUYANQIBENSHENDEPANGDACHICUNHEFENLIANGSHIJIAGONGQIYEMIANDUIDEYIDATIAOXIN。DAXINGMOJUDEJIAGONGCHANGCHANGBIYAODAPIDEXIUXILI、GONGYONGZHUANGBEIHELVCIDIAOSHIZHUANGJIA,ERJIAGONGJINGDUYEZAODAODUOFANGMIANQIANFUSHENFENDEYINGXIANGERBUYIBAOZHANG。

2.GOUMAIBENQIANTIMU

JIAGONGCHUCHANGEZHONGDAXINGMOJUJIANJIEXIANGGANDEYONGDUBIANSHIJICHUANGDEGOUMAIBENQIAN。NENGGOUHUOXUHUOXUHUOXUHUOXUCHUCHANDAXINGMOJUDEJICHUANGSHIXIANGCHENGGAOGUIDE,CHUGESHIZAIPANGZAGONGYIZHIPEIXIA,BIYAOCAOZONGDUOTAIJICHUANGNENGLIWANCHENGCONGMOJUCUJIAGONGDAOJINGJIAGONGDEQUANSHUGONGXU。RUXUDEXIANQIGAOTOURUBENQIANYESHILIANGDUOQIYEJINRUZHEIYISHICHANGDEFANGAI。YOUCI,ZANMENNENGGOUHUOXUHUOXUHUOXUKANCHU,RUOSHINENGGOUHUOXUHUOXUHUOXUZAIYITAISHIHEDEJICHUANGSHANGWANCHENGDAXINGMOJUDECUJIAGONGHEJINGJIAGONG,NAIZHIJINXUYICIDIAOSHIZHUANGJIA,NEIMOLIANGDUOTIMUJIANGSHUIDAOQUCHENG,JIAGONGJINGDUYENENGGOUHUOXUHUOXUHUOXUQUDEBAOZHANG。

ER.DAXINGMOJUJIAGONGZHONGJIAN

ZHENZHUODAODAXINGJICHUANGDETONGYONGJIAGONGJINGDUHEDIAOSHIZHUANGJIADETIMU,ZANMENBIXUQIECUOYIXIADAXINGMOJUJIAGONGZHONGJIANSUOBIBEIDEYIXIESHEXIANGTESE。

1.ZHUTIECHUANGSHENBUJU,JICHUANGZHUZHOUJUYOUSANREGONGXIAO

ZHUTIECAILIAOJUYOUHENGAODEGANGXINGHESANRETEZHENG,SHIYISHIZHIZUOJICHUANGBUJUJIANZUIBUBIANDECAILIAO。DUIXIANXUEDAXINGZHENGJIYONGDERENHEJICHUANG,QISHOUBIYAOJUYOUHENSHIJIANZHUANGDEZHUTIEBUJU,BINGZHUANGBEIYOUJUYOUSANREGONGXIAODEZHUZHOU。

JIUJICHUANGDEZHUZHOUERYAN,TABIXUJIENANEIZHILENGQUESHOUYI,CONGZHOUCHENGLIMIANLAILENGQUEZHUZHOU,BAOZHANGZAIZHANGSHIHOUJIAGONGJINCHENGZHONG,ZHUZHOUBENSHENBUHUIBEISHAOHUAIHUOBUHUIYINRESHOUSUOERXINGCHENGJINGDUSANGSHI。ZHEIXIESHENFENSHIHENSHIZHUYAODE,YINWEIDAXINGMOJUDEJIAGONGBIYAOHAOSUNHENZHANGDESHIHOU,TONGSHIZAIZHONGQIEXUETIAOJIANXIA,ZHEIHUIZENGTIANMOJUDERELIANGHEYINGLI。YISHI,JICHUANGDEBUJUBUJIANBIXUJUYOUJIECHUDEGANGXINGHESANRETEZHENG,ZHEISHIJIAGONGCHUDAXINGMOJUDETIAOJIAN。SHIYI,XIANDINGJIAGONGJINCHENGZHONGJICHUANGDEZHENDONG,BINGJISUFENSANJIAGONGJINCHENGZHONGFASHENGDERELIANG。TIAOXUANSHIHEDEJIAGONGJICHUANGHEDAOJUNENGGOUHUOXUHUOXUHUOXUWANBENQIANQIANHEZHOUQIDEGONGYING。

2.REBUBIANSHOUYI

YINWEIJIAGONGSHIHOUTAIZHANG,QINGKUANGWENDUDEYINGXIANGYESHIBIBIYAOZHENZHUODE。BIFANG,ZAITONGSUJICHUANGSHANGJIAGONGDAXINGMOJU,DANGQINGKUANGWENDUBIANGENG10℃SHI,JIANGHUIZHISHIJICHUANGLIZHUFASHENG6℃DEWENDUBIANGENG,CONGERYINFAZHUZHOUJIAOBANPINGXINGDUFASHENG0.07mmDEBIANGENG。SHIYI,JICHUANGDESHEXIANGBIXUZHENZHUODAOQINGKUANGWENDUDEXIAOYING,FANGZHIQINGKUANGWENDUYINGXIANGDAOJIAGONGZHENGJIDEJINGDU。

3.SULV

DUIYITAILUCHENGNENGGOUHUOXUHUOXUHUOXUHUOXUJISUNUODONGDEDAXINGMOJUJIAGONGZHONGJIANLAIJIANG,DAXINGMOJUJIAGONGJICHUANGDEZHUZHOUZHUANSUYINGZUISHAODAODA20000r/min,JINSHUDEQIEXUESULVYINGZHIZU762~20000mm/min。

4.JINGDU

JINGDUJIEZHIYIZHIGUANCHUANYUMOJUJIAGONGDEGEGEJIEDUAN,RUOSHIBIYAOZAIYITAIJIAGONGZHONGJIANSHANGWANCHENGDUIDAXINGMOJUDECUJIAGONGHEJINGJIAGONG,NEIMOBIXUYANKUJIEZHIJICHUANGDEDINGWEIJINGDUHEFANFUDINGWEIJINGDU。DAXINGMOJUGONGYONGDEJIAGONGZHONGJIAN,PUTONGQIDINGWEIJINGDUNENGGOUHUOXUHUOXUHUOXUDAODA±1.5μm,FANFUDINGWEIJINGDUYINGDAODA±1μm。TONGSHI,QIJIEJUJINGDUYINGJIANCHIZAI5μmYINEI。

GAOJINGDUQUMIANJIAGONG。

5.FANYINGFENBIANLV

JICHUANGBENSHENDEFANYINGFENBIANLVDUIJIANCEJIAGONGZHENGJIDEJINGDUSHIHENSHIZHUYAODE。JIENAGUIFANDE1μmFANYINGFENBIANLV,FANSHISUOQUDEDECHENGGUOBINGBUHENSHIBAOFU。RUOSHIFENBIANLVNENGGOUHUOXUHUOXUHUOXUHUOXUDAODA0.05μm,NEIMOQIJINGJIAGONGCHENGGUOJIJINBURENHEXIACI。BINGQIE,JINGYOUGUOCHENGDUIJICHUANGFENBIANLV、BIAOCHIFANYINGHEMOJIEJUGUNZHUSIGANGDEJIEZHIKEJINYIBUJINSHENGZHENGJIWAIBIAODEJIAGONGPINZHI。

6.ZHUZHOU

DAXINGMOJUJIAGONGZHONGJIANSHANGCAOZONGDEZHUZHOUBIXUDAODATINGZHICUJIAGONG、BANJINGJIAGONGHEGAOPINZHIJINGJIAGONGDEQINGQIU,BINGQIEZUOWEIYIGECANKAOGUIFAN,QINENGGOUHUOXUHUOXUHUOXUHUOXUWANCHENGDEWAIBIAOJIAGONGPINZHIYINGDANGJIEZHIZAI2μmDESHUIPING。FANSHI,DUIMOJUBIHEMIANHEFENXINGXIANJUBUDEJINGJIAGONGHENSHIZHUYAO,DANZAICHUANTONGGONGYIXIA,LIANGDUOMOJUZHIZUOSHANGBUDEBUJIENASHOUGONGPAOGUANGDETILI,YITIANBUDAOJUJIAGONGJINGDUQUEFADETIMU。YINWEI,DAXINGJIAGONGJICHUANGDEZAOJIAGAOGUI,RUOSHIWEICIXIANGGONGXUGOUMAIDUOGONGXIAOJICHUANG,MINGXIANSHIBUFUHEXIANSHIDE。

ZHUZHOUJIAODUKESUIGONGJIANZHUANBIANDEWOSHIJIAGONGZHONGJIAN。

LINGWAI,GONGDAODEZHUZHOUSHEXIANGBIXUNENGGOUHUOXUHUOXUHUOXUHUOXUDANWUDAOJUDECAOZONGSHOUMING,SHIQINENGGOUHUOXUHUOXUHUOXUHUOXUZAIJIAGONGZHOUQINEIYIDIZHENDONG、GAOWENSHENGDEZHUANGKUANGYANXURENWU。BIFANG,ZAIDAXINGMOJUJIAGONGZHONGJIANSHANGJIAGONGQICHEYIBIAOBANMOJUSHI,RUJIENA16mmCBNXIANGDAOPIANJINGJIAGONGDAOJU,JIAGONGSULVNENGGOUHUOXUHUOXUHUOXUDAODA8m/min,CAOZONGSHOUMINGKUAYUE30h,NENGGOUHUOXUHUOXUHUOXUJIANGJIAGONGWAIBIAOPINZHIJIEZHIZAI0.336~3.2μm。YOUCIKEZHI,ZHENZHUODAOJIAGONGDAXINGMOJUSHIDEDAOJUBENQIANZENGTIAN,JIENATEDISHEXIANGDEDAXINGMOJUJIAGONGJICHUANG,BUZHINENGGOUHUOXUHUOXUHUOXUDANWUDAOJUCAOZONGSHOUMING,BINGQIENENGGOUHUOXUHUOXUHUOXUDAPIJIEJIANJIAGONGMEIFUMOJUDEDAOJUCAOZONGBENQIAN。

7.KENUODONGDEDUOZHOUJIALINGBAN

YINWEIMOJUCHICUNHEFENLIANGDEXIANDING,PUTONGZHUANGJIAGONGJIANBIYAOPOFEIHENZHANGDESHIHOU。SHIYI,JIENA3ZHOULIANDONGJIAGONGZHONGJIANBUZHIXUEJIANLEGONGJIANDEDIAOSHIZHUANGJIACISHU,BINGQIEYOUBUYINGXIANGJICHUANGDEJIAGONGJINGDU,CONGERSHICHEJIANJIAGONGDAXINGMOJUDECHUCHANNENGLIDADAJINBU。

KENUODONGDEDUOZHOUJIALINGBANNENGGOUHUOXUHUOXUHUOXUYONGYUJIAGONGBUJUCHUGEPANGZADEDAXINGMOJU,ANKEBIANDUOSHAOWAIXINGSHEXIANGDEJIALINGBANKEYUNXU3ZHOULIANDONGJIAGONG,JINXUYICIZHUANGJIAGONGJIAN,BIANKEXIANXUEJIAGONGXINGQIANGHENSHENDEMOJUHELENGQUEKONG,HEQIEXUEJIAGONGLIANGDUOQIYUDUOSHAOWAIXINGPANGZADEBUWEI。BIFANG,DANGZHUZHOUYIYIDINGJIAODUQINGXIESHI,KEJINBUJIALINGBANDUIXIANXUEJIAGONGDIANDEKAOJINSHUIPING,RUXUBIANKEWANCHENGCAOZONGDUOZHOUJIALINGBANWANCHENGDUIXIEKONGDEJIAGONG。

LINGWAI,YINWEIDUOZHOUJIALINGBANJIAGONGGONGJIANWAIBIAOSHI,JIENADESHIDAOJUDEBANJINGDAORENERBUSHIDAOJUDEDAOJIAN,SHIYIKEJINBUWAIBIAOCUZHUODU。

8.QIEXIEBANLI

JINSHUQIEXUEJIAGONGSHIHUIFASHENGDAPIDEQIEXIE,RUOSHIBUNENGSHISHIJIECHU,YIDINGHUIZHISHIERCIQIEXUE,HEXINGCHENGJICHUANGBUJUBUJIANHUOGONGJIANWAIBIAODEWENSHENG。DAXINGMOJUJIAGONGZHONGJIANDERENWUTAISHANGMIANFANSHIJUYOU18GEPAIXIEKONG,BULUNRENWUTAINUODONGDAOSHENMEDIWEI,DOUNENGGOUHUOXUHUOXUHUOXUHUOXUKAODEZHUDIJIECHUQIEXIE。JICHUANGSHANGYOU4TIAONEIZHIDANIUSHIQIEXIECHUANDIDAI,YIHENGAODESULVJIANGQIEXIEPAISONGDAOJICHUANGHOUMIAN。

9.GAOYALENGQUEYE

ZAIDAXINGMOJUJIAGONGSHI,GAOYALENGQUEYEYOUZHEHENSHIZHUYAODEGANHUA。BIFANG,ZAIJIENA2+3ZHOUDEJIAGONGTILIZUANXUEXIEKONGSHI,BIYAOYALIWEI1000psi(1psi=6890Pa)DELENGQUEYENENGLIYOUYONGDIJIECHUQIEXIE,BINGDAODAGENGGAOJINGDUDEQIEXUE。ERRUOSHIBUZHEILEIGAOYALENGQUEYE,ZEZAIJIAGONGXIEKONGSHI,BIYAOZENGTIANEDINGDEJICHUANG,BIYAOERCIZHUANGKA,XIAJIANGJIAGONGJINGDU,BINGQIEZENGTIANZHOUQIBENQIAN。ANZHAOYISHANGCHANFANENGGOUHUOXUHUOXUHUOXUKANCHU,WANCHENGDUIDAXINGMOJUDEJIANLVEJIAGONGBIYAOJICHUANGJUYOUGENGDUO、GENGHAODEGONGXIAO。MUYEKAIPIDEXINXINGMCC2516VG3ZHOUWOSHIJIAGONGZHONGJIAN,ZHUZHOUZHUANSUKEDA15000r/min,BINGJIENALE“ZHOUXINLENGQUE”TILIHE“ZHOUCHENGNEIYAGUANGHUA”GONGXIAO,BAOZHANGZHUZHOUJIQICONGSHUZHOUCHENGNENGGOUHUOXUHUOXUHUOXUQUDESHISHI、YOUYONGDILENGQUE。LINGWAI,ZHUZHOUBUZHIKEYANHENGXIANGDEXZHOU、CHUIZHIBIAODEMUDEDEYZHOUHEQIANHOUBIAODEMUDEDEZZHOUBIAODEMUDEHUODONG,HAIKEGONGTONGAZHOUHECZHOUDONGDAN。YINWEIJUYOU2ZHONGFENDUGONGXIAO,SHIYIBUZHIKEJIAZHONGDIAOJIGONGKELIANG,HAIKEQIEXUEBUJUPANGZADEGONGJIAN,BIFANGBAOXIANGANG、YIBIAOPANHEQICHETOUDENGTOUJINGDENG。

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